Magnetic Particle Inspection
CBU-2000
Magnetic Particle Compact Benches Equipment
Compact Bench equipment designed to provide 2000 Amps of (HWDC), suitable for laboratories, small-scale manufacturing facilities, training institutes, and sampling components. The Magnetic Particle Inspection Equipment CBU-2000 is designed and manufactured to deliver 2000 Amps HWDC. Independently controlled contact and coil circuits determines superior indication visibility.
Custom Built MPI
MPI Checklist
Custom-Series
Custom Built Magnetic particle Equipment
ZChem manufactures Custom Built Bench Equipment as per customer Request. ZChems has the capability to manufacture MPI (Magnetic Particle Inspection) Bench Equipment tailored to specific customer requirements. MPI Bench Equipment is used for non-destructive testing (NDT) processes to detect surface and subsurface flaws in ferromagnetic materials. These flaws could include cracks, inclusions, or other defects that could compromise the integrity of the material.
D-Series
Magnetic particle Equipment with 3-Phase FWDC Capability
ZChem manufactures most powerful wet magnetic bench units for maximum magnetization with 3-phase FWDC capability and Pole reversing DC demagnetization. The D-Series is one of our most powerful wet magnetic benches. Providing 3-phase Full Wave Direct Current, this MPI equipment offers maximum magnetization for finding surface and sub-surface defects with clearer indications while using minimal power. The two outputs are independently adjustable to set each magnetic field, circular or longitudinal. D-Series magnetic benches are available in two models: ZC-600D and ZC-100D
Demagnetiser
Demagnetiser unit removes residual magnetism after magnetic particle inspection in non-destructive testing, Demagnetization of ferromagnetic parts, Industrial Demagnetizing is not an easy task, unless an effective demagnetizing system is used. It is especially difficult when the magnetic field must be reduced to a very low level.
Types of Demag System
1. Compact Table-Top with SS Chute.
2. Track & Trolley.
3. Conveyor Type.
Enclosures
Magnetic Bench Enclosure Hoods
Our durable equipment hood or curtains are used to darken the inspection area to levels well below the common standards and create a very functional inspection environment while keeping operator comfort and convenience in mind. The easy access to the unit is improved by the front “theater style” curtain mechanism which can be folded in half and hung to allow better ventilation in warmer environments.
MD-Series
Multidirectional Benche Equipment
Most versatile wet magnetic benches with multi-directional capabilities with each output offering AC, HWDC or 1-phase FWDC output. The MD-Series multi-directional magnetic bench offers Alternating Current, Half Wave Direct Current and 1-phase Full Wave Direct Current for time-saving multidirectional magnetization which can find defects in all orientations with one mag-cycle. The two outputs (contact and Flux Flow coil) each offer AC, HWDC or 1-Phase FWDC, and are independently adjustable to balance the magnet field intensity. MD-Series magnetic benches are available in three models: ZC-230MD, ZC-450MD and ZC-600MD
V3 Phase-Series
VM-Series
VP-Series
Portable MPI Power Source Range from 1500Amps to 3,000Amps
- Mobile Power Source of maximum current output AC/HWDC (Maximum output to be measured with (Standard Mag Cables 120Sqmm X 5Mtrs X 2 Nos with Prods)
- Line Input 415 Volts, 50Hz, 3Phase.
- Thyristorised, infinitely variable current control.
- ‘F’ class insulation.
- Digital Ammeter for current indication.
- Provision for Quick Changing over of Cables from AC to DC.
- Safety Interlocking limit switch for AC/DC.
ZC-230 Series
Standard MPI Bench Equipment
The Magnetic Particle Inspection Equipment ZC 230 is designed and manufactured to deliver 2500 Amps AC / 3000 Amps FWDC. The 1phase FWDC is extremely useful to detect Near surface discontinuities whereas the AC is used to detect Surface discontinuities. Independently controlled contact and coil circuits determines superior indication visibility.
ZC-9
AC Electromagnetic Yoke
AC electromagnetic yoke, ergonomically designed to improve productivity and reduce operator arm and wrist fatigue. The yoke generates a strong AC magnetic field for the detection of surface indications during magnetic particle testing. Lightweight with an ergonomic grip and trigger, the ZC-9 is designed for the rugged demands of field inspection. Featurin a rugged cord and an isolated trigger switch; the ZC-9 is easily serviceable.Technical Specifications
- Input supply – 220V, 50Hz, 1 Ph
- Distance across poles – 0 to 300 mm
- Lifting power Approx. 4.5Kg. at 100mm spacing
- Yoke Weight 2.5 Kgs approx.
- Controls On/Off Switch.
