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Pipe End Inspection

MPI/MT System System for Pipe End

ZChem NDT specializes in the production of Automated Magnetic Particle Inspection systems tailored for efficient and high-throughput inspection of pipe ends. Designed to meet the demands of modern pipe finishing lines, our systems can seamlessly integrate into existing processes, maximizing productivity without compromising quality. These systems ensure a smooth "in-line" operation, aligning perfectly with the fast-paced nature of pipe manufacturing environments.

Pre cleaning & Post cleaning system

For Further Informations on Technical & Commercial Details, Kindly send the enquiry with components drawing & dimensions with technical specifications as per your requirement to info@vectorndt.in / info@zchem.in

V3 Phase-Series

MPI Power Source (Mobile Series) for Prod & CableWrap Method Range - 8,000 Amps to 20,000 Amps

Waste water

For Further Informations on Technical & Commercial Details, Kindly send the enquiry with components drawing & dimensions with technical specifications as per your requirement to info@vectorndt.in / info@zchem.in

ZC-230 Series

Standard MPI Bench Equipment

The Magnetic Particle Inspection Equipment ZC 230 is designed and manufactured to deliver 2500 Amps AC / 3000 Amps FWDC. The 1phase FWDC is extremely useful to detect Near surface discontinuities whereas the AC is used to detect Surface discontinuities. Independently controlled contact and coil circuits determines superior indication visibility.

ZC-9

AC Electromagnetic Yoke

AC electromagnetic yoke, ergonomically designed to improve productivity and reduce operator arm and wrist fatigue. The yoke generates a strong AC magnetic field for the detection of surface indications during magnetic particle testing. Lightweight with an ergonomic grip and trigger, the ZC-9 is designed for the rugged demands of field inspection. Featurin a rugged cord and an isolated trigger switch; the ZC-9 is easily serviceable.

Technical Specifications

  • Input supply – 220V, 50Hz, 1 Ph
  • Distance across poles – 0 to 300 mm
  • Lifting power Approx. 4.5Kg. at 100mm spacing
  • Yoke Weight 2.5 Kgs approx.
  • Controls On/Off Switch.

ZC-9D

AC/HWDC Electromagnetic Yoke

The light weight electromagnetic yoke is the ideal tool for detection of surface or sub-surface cracks and flaws in any ferromagnetic material. No other low cost, portable equipment offers such versatility in Magnetic Particle Inspection. Fast and simple to operate, it is widely used with either dry or wet method fluorescent or non – fluorescent magnetic powders, in the testing of welds, automotive or railroad components, machine parts, steel and grey iron castings, forgings and in plan inspection, maintenance and repair.

Technical Specifications

  • Input supply – 220V, 50Hz, 1 Ph
  • Input current – 2 Amps
  • Distance across poles – 0 to 300 mm
  • Magnetic field AC – Constant level, DC-Pulsed, infinitely variable.
  • Lifting power Approx. 27 Kg. at 100mm spacing HWDC mode.
  • Yoke Weight 3.5 Kgs approx.
  • Controls On/Off Switch, AC/DC Switch, DC Field intensity potentiometer

ZC-Series

Magnetic Particle Wet Benches with AC and DC Magnetization

MPI Machines equipped with AC/DC magnetization offering both circular and longitudinal magnetic field outputs. The Magnetic Particle Inspection Equipment ZC 230 is designed and manufactured to deliver 2500 Amps AC / 3000 Amps FWDC/HWDC. The 1phase FWDC is extremely useful to detect Near surface discontinuities whereas the AC is used to detect Surface discontinuities. Independently controlled contact and coil circuits determines superior indication visibility.

ZChek D90

Dry Developer Powder

ZChek-D90 is a high sensitivity, free flowing, white, fluffy, ready to use, dry developer powder for Fluorescent Penetrant Inspection. It forms a thin film enhancing indications of ultrafine discontinuities.

ZChek PTW -161124

Water Washable Visible Dye Penetrant

ZChek-PTW is a high-performance Water Washable Penetrant with typical penetrant characteristics of brilliant red colour, optimum capillary action and high Flashpoint. Specially formulated for detecting discontinuities in welding, casting , Forgings, and many other engineering applications.

ZChek-801

Carrier oil/ Cart oil

ZChek-801 is a specially formulated for carrying Magnetic particles in wet method. It is blended with highly refined additives which ensure good suspension of Magnetic particles in the vehicle and eliminate the natural fluorescence of the oil. It has a flash point of over 93 degree C- which makes it safe to use.

ZChek-9 Black

Oil-Based Visible Magnetic Particle Suspension

ZChek-9 Black is a black dry powder formulated to be used in wet method Magnetic Particle Inspection to detect discontinuities on light colored surfaces for optimum color contrast. Generally used for Non fluorescent Magnetic Particle inspection in Fabrication, castings & Bright Bars. 9 black may be suspended in either ZChek-801 cart oil or in water. When water as a vehicle use conditioning agents ZChek-WA9.