Custom-Series
Custom Built Magnetic particle Equipment
ZChem manufactures Custom Built Bench Equipment as per customer Request.
ZChems has the capability to manufacture MPI (Magnetic Particle Inspection) Bench Equipment tailored to specific customer requirements. MPI Bench Equipment is used for non-destructive testing (NDT) processes to detect surface and subsurface flaws in ferromagnetic materials. These flaws could include cracks, inclusions, or other defects that could compromise the integrity of the material.
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ZChek F18W
Water based Fluorescent Magnetic Particle
ZChek F18W is a Brown Colored water based Magnetic Particle Powder designed to be fluorescing Bright Yellow- Green under UV Light. ZChek F18W consists of ultra-high sensitivity particles for detection of very fine discontinuities in Ferromagnetic materials. Using the state-of-the-art encapsulation technology, ZChek F18W is manufactured to exhibit excellent properties (High permeability, low retentivity, high mobility and optimum particle distribution) required for high sensitive fluorescent MPI process. Special additives in F18W provide excellent particle mobility in water medium and avoid flash rusting of parts.
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ZChek 9D Red
Colored Non-fluorescent Magnetic Particles
ZChek 9D Red is a Brilliant Red coloured free flowing magnetic particle powder used in Dry Method Magnetic Particle Inspection. The Brilliancy of the colour will provide perfect contrast on most of the ferromagnetic materials and its alloys. This dry method Magnetic Particle inspection is performed under normal visible light which makes the colour of the powder very clear. 9D Red is formulated with selected particle size and shape, to locate surface and near surface discontinuities in ferrous materials.
ZC-230 Series
Standard MPI Bench Equipment
The Magnetic Particle Inspection Equipment ZC 230 is designed and manufactured to deliver 2500 Amps AC / 3000 Amps FWDC. The 1phase FWDC is extremely useful to detect Near surface discontinuities whereas the AC is used to detect Surface discontinuities. Independently controlled contact and coil circuits determines superior indication visibility.
Enclosures
Magnetic Bench Enclosure Hoods
Our durable equipment hood or curtains are used to darken the inspection area to levels well below the common standards and create a very functional inspection environment while keeping operator comfort and convenience in mind. The easy access to the unit is improved by the front “theater style” curtain mechanism which can be folded in half and hung to allow better ventilation in warmer environments.
Demagnetiser
Demagnetiser unit removes residual magnetism after magnetic particle inspection in non-destructive testing, Demagnetization of ferromagnetic parts, Industrial Demagnetizing is not an easy task, unless an effective demagnetizing system is used. It is especially difficult when the magnetic field must be reduced to a very low level.
Types of Demag System
1. Compact Table-Top with SS Chute.
2. Track & Trolley.
3. Conveyor Type.
ZChek FB
Oil-Based Fluorescent Magnetic Particle Suspension
ZChek FB is a fluorescent fluid packaged in the aerosol can. The product is designed to be ultra-highly sensitive particle which is used to detect very fine discontinuities in any ferromagnetic materials generally used in aerospace/aviation, forgings, steel bars, billets, automobile components, machined and heat-treated components or other engineering applications using wet method fluorescent magnetic particle inspection.
VP-Series
Portable MPI Power Source Range from 1500Amps to 3,000Amps
- Mobile Power Source of maximum current output AC/HWDC (Maximum output to be measured with (Standard Mag Cables 120Sqmm X 5Mtrs X 2 Nos with Prods)
- Line Input 415 Volts, 50Hz, 3Phase.
- Thyristorised, infinitely variable current control.
- ‘F’ class insulation.
- Digital Ammeter for current indication.
- Provision for Quick Changing over of Cables from AC to DC.
- Safety Interlocking limit switch for AC/DC.
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