Custom-Series
Custom Built Magnetic particle Equipment
ZChem manufactures Custom Built Bench Equipment as per customer Request.
ZChems has the capability to manufacture MPI (Magnetic Particle Inspection) Bench Equipment tailored to specific customer requirements. MPI Bench Equipment is used for non-destructive testing (NDT) processes to detect surface and subsurface flaws in ferromagnetic materials. These flaws could include cracks, inclusions, or other defects that could compromise the integrity of the material.
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ZChek F9W
Wet Method Fluorescent Magnetic Particles
ZChek F9W is a Green Colored water based Magnetic Particle Powder designed to be fluorescing Bright Green under UV Light. ZChek F9W consists of high sensitivity particles for detection of very fine discontinuities in Ferromagnetic materials. Using the state-of-the-art encapsulation technology, ZChek F9W is manufactured to exhibit excellent properties (High permeability, low retentivity, high mobility and optimum particle distribution) required for high sensitive fluorescent MPI process. Special additives in F9W provide excellent particle mobility in water medium and avoid flash rusting of parts.
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ZC-9
AC Electromagnetic Yoke
AC electromagnetic yoke, ergonomically designed to improve productivity and reduce operator arm and wrist fatigue. The yoke generates a strong AC magnetic field for the detection of surface indications during magnetic particle testing. Lightweight with an ergonomic grip and trigger, the ZC-9 is designed for the rugged demands of field inspection. Featurin a rugged cord and an isolated trigger switch; the ZC-9 is easily serviceable.Technical Specifications
- Input supply – 220V, 50Hz, 1 Ph
- Distance across poles – 0 to 300 mm
- Lifting power Approx. 4.5Kg. at 100mm spacing
- Yoke Weight 2.5 Kgs approx.
- Controls On/Off Switch.
ZC-9D
AC/HWDC Electromagnetic Yoke
The light weight electromagnetic yoke is the ideal tool for detection of surface or sub-surface cracks and flaws in any ferromagnetic material. No other low cost, portable equipment offers such versatility in Magnetic Particle Inspection. Fast and simple to operate, it is widely used with either dry or wet method fluorescent or non – fluorescent magnetic powders, in the testing of welds, automotive or railroad components, machine parts, steel and grey iron castings, forgings and in plan inspection, maintenance and repair.Technical Specifications
- Input supply – 220V, 50Hz, 1 Ph
- Input current – 2 Amps
- Distance across poles – 0 to 300 mm
- Magnetic field AC – Constant level, DC-Pulsed, infinitely variable.
- Lifting power Approx. 27 Kg. at 100mm spacing HWDC mode.
- Yoke Weight 3.5 Kgs approx.
- Controls On/Off Switch, AC/DC Switch, DC Field intensity potentiometer
ZChek WP
ZChek 9E Black
Oil-Based Visible Magnetic Particle Suspension
ZChek-9E Black is a high performance Non-Fluorescent Black Magnetic Particle Powder suspended in the ZChek 801 Cart oil. ZChek 9E Black is used to detect Surface & near surface discontinuities in Ferro magnetic materials and its alloys. Will give best results when used in combination with Zchek WP white contrast paint.
ZChek FB
Oil-Based Fluorescent Magnetic Particle Suspension
ZChek FB is a fluorescent fluid packaged in the aerosol can. The product is designed to be ultra-highly sensitive particle which is used to detect very fine discontinuities in any ferromagnetic materials generally used in aerospace/aviation, forgings, steel bars, billets, automobile components, machined and heat-treated components or other engineering applications using wet method fluorescent magnetic particle inspection.
D-Series
Magnetic particle Equipment with 3-Phase FWDC Capability
ZChem manufactures most powerful wet magnetic bench units for maximum magnetization with 3-phase FWDC capability and Pole reversing DC demagnetization. The D-Series is one of our most powerful wet magnetic benches. Providing 3-phase Full Wave Direct Current, this MPI equipment offers maximum magnetization for finding surface and sub-surface defects with clearer indications while using minimal power. The two outputs are independently adjustable to set each magnetic field, circular or longitudinal. D-Series magnetic benches are available in two models: ZC-600D and ZC-100D
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