Custom-Series
Custom Built Magnetic particle Equipment
ZChem manufactures Custom Built Bench Equipment as per customer Request.
ZChems has the capability to manufacture MPI (Magnetic Particle Inspection) Bench Equipment tailored to specific customer requirements. MPI Bench Equipment is used for non-destructive testing (NDT) processes to detect surface and subsurface flaws in ferromagnetic materials. These flaws could include cracks, inclusions, or other defects that could compromise the integrity of the material.
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Custom Built MPI
MPI Checklist
ZChek-F9W
Wet Method Fluorescent Magnetic Particles
ZChek-F9W is a Green Colored water based Magnetic Particle Powder designed to be fluorescing Bright Green under UV Light. ZChek-F9W consists of high sensitivity particles for detection of very fine discontinuities in Ferromagnetic materials. Using the state-of-the-art encapsulation technology, ZChek-F9W is manufactured to exhibit excellent properties (High permeability, low retentivity, high mobility and optimum particle distribution) required for high sensitive fluorescent MPI process. Special additives in F9W provide excellent particle mobility in water medium and avoid flash rusting of parts.
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ZC-9
AC Electromagnetic Yoke
AC electromagnetic yoke, ergonomically designed to improve productivity and reduce operator arm and wrist fatigue. The yoke generates a strong AC magnetic field for the detection of surface indications during magnetic particle testing. Lightweight with an ergonomic grip and trigger, the ZC-9 is designed for the rugged demands of field inspection. Featurin a rugged cord and an isolated trigger switch; the ZC-9 is easily serviceable.Technical Specifications
- Input supply – 220V, 50Hz, 1 Ph
- Distance across poles – 0 to 300 mm
- Lifting power Approx. 4.5Kg. at 100mm spacing
- Yoke Weight 2.5 Kgs approx.
- Controls On/Off Switch.
Demagnetiser
Demagnetiser unit removes residual magnetism after magnetic particle inspection in non-destructive testing, Demagnetization of ferromagnetic parts, Industrial Demagnetizing is not an easy task, unless an effective demagnetizing system is used. It is especially difficult when the magnetic field must be reduced to a very low level.
Types of Demag System
1. Compact Table-Top with SS Chute.
2. Track & Trolley.
3. Conveyor Type.
D-Series
Magnetic particle Equipment with 3-Phase FWDC Capability
ZChem manufactures most powerful wet magnetic bench units for maximum magnetization with 3-phase FWDC capability and Pole reversing DC demagnetization. The D-Series is one of our most powerful wet magnetic benches. Providing 3-phase Full Wave Direct Current, this MPI equipment offers maximum magnetization for finding surface and sub-surface defects with clearer indications while using minimal power. The two outputs are independently adjustable to set each magnetic field, circular or longitudinal. D-Series magnetic benches are available in two models: ZC-600D and ZC-100D
ZChek-9E Black
Oil-Based Visible Magnetic Particle Suspension
ZChek-9E Black is a high performance Non-Fluorescent Black Magnetic Particle Powder suspended in the ZChek-801 Cart oil. ZChek-9E Black is used to detect Surface & near surface discontinuities in Ferro magnetic materials and its alloys. Will give best results when used in combination with ZChek-WP white contrast paint.
MD-Series
Multidirectional Benche Equipment
Most versatile wet magnetic benches with multi-directional capabilities with each output offering AC, HWDC or 1-phase FWDC output. The MD-Series multi-directional magnetic bench offers Alternating Current, Half Wave Direct Current and 1-phase Full Wave Direct Current for time-saving multidirectional magnetization which can find defects in all orientations with one mag-cycle. The two outputs (contact and Flux Flow coil) each offer AC, HWDC or 1-Phase FWDC, and are independently adjustable to balance the magnet field intensity. MD-Series magnetic benches are available in three models: ZC-230MD, ZC-450MD and ZC-600MD
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